Toyota Highlander Service Manual: Transmission wire (U241E/U140F)
REPLACEMENT
1. REMOVE ENGINE UNDER COVER NO.1
2. DRAIN AUTOMATIC TRANSAXLE FLUID
(a) Remove the drain plug, gasket and drain ATF.
(b) Install a new gasket and drain plug.
Torque: 49 NVm (500 kgfVcm, 36 ftVlbf)
3. REMOVE AUTOMATIC TRANSAXLE OIL PAN SUB-ASSY
(a) Remove the 18 bolts, oil pan and gasket.
NOTICE: Some fluid will remain in the oil pan. Remove all pan bolts, and carefully remove the oil pan assembly. Discard the gasket.
(b) Remove the 2 magnets from the oil pan.
(c) Examine particles in pan.
- Remove the magnets and use them to collect any
steel chips. Look carefully at the chips and particles
in the pan and the magnet to anticipate what type
of wear you will find in the transaxle.
Steel (magnetic): bearing, gear and plate wear Brass (non-magnetic): bearing wear
4. SEPARATE TRANSMISSION WIRE
(a) Disconnect the 5 connectors.
(b) Remove the bolt and lock plate, and remove the ATF temperature sensor.
5. REMOVE TRANSMISSION WIRE
(a) Disconnect the transmission wire connector.
(b) Remove the bolt and transmission wire.
6. INSTALL TRANSMISSION WIRE
(a) Coat a O-ring of the transmission wire connector with ATF.
(b) Install the transmission wire.
(c) Install the bolt.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
7. CONNECT TRANSMISSION WIRE
(a) Coat a O-ring of the ATF temperature sensor with ATF.
(b) Install the ATF temperature sensor with the lock plate and bolt.
Torque: 6.6 NVm (67 kgfVcm, 58 in.Vlbf)
(c) Connect the 5 shift solenoid valve connectors.
8. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSY
(a) Install the 2 magnets in the oil pan.
(b) Apply seal packing or equivalent to 18 bolts.
Seal packing: THREE BOND 2430 or equivalent
(c) Install a new gasket, oil pan and 18 bolts to the transaxle case.
Torque: 7.6 NVm (77 kgfVcm, 67 in.Vlbf)
NOTICE: Because the bolts should be seal bolts, apply seal packing to bolts and tighten them within 10 minutes after application.
9. ADD AUTOMATIC TRANSAXLE FLUID
10. INSPECT AUTOMATIC TRANSAXLE FLUID(SEE PAGE 40-2 )
Speed sensor (U151E/U151F)
REPLACEMENT
1. REMOVE BATTERY
2. REMOVE AIR CLEANER ASSY
3. REMOVE AIR CLEANER HOSE NO.1
4. REMOVE SPEED SENSOR (NT SENSOR)
(a) Disconnect the speed sensor connector.
(b) Remove the bolt and ...
Transmission wire (U151E/U151F)
REPLACEMENT
1. REMOVE ENGINE UNDER COVER NO.1
2. DRAIN AUTOMATIC TRANSAXLE FLUID
(a) Remove the drain plug and gasket, and drain ATF.
(b) Install a new gasket and the drain plug.
Torque: 49 NVm ...
More about Toyota Highlander:
Automatic transaxle ASSY (U241E/U140F)
REPLACEMENT
1. REMOVE ENGINE ASSY W/ TRANSAXLE (SEE PAGE 14-24 )
2. REMOVE FRONT DRIVE SHAFT ASSY RH (SEE PAGE 30-21 )
3. REMOVE FRONT DRIVE SHAFT ASSY LH (SEE PAGE 30-21 )
4. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET (4WD DRIVE TYPE) (SEE
PAGE 31-9 )
5. REMOVE TRANSFER ASSY (4WD DRIVE ...
