Toyota Highlander manuals

Toyota Highlander Service Manual: Transfer RH bearing retainer oil seal (4WD)

Toyota Highlander Service Manual / Transfer / Transfer RH bearing retainer oil seal (4WD)

REPLACEMENT

1. REMOVE EXHAUST PIPE ASSY FRONT (3MZ-FE ENGINE TYPE) (SEE PAGE 15-5 )

2. REMOVE EXHAUST PIPE ASSY FRONT (2AZ-FE ENGINE TYPE) (SEE PAGE 15-2 )

3. DRAIN AUTOMATIC TRANSAXLE FLUID

(a) Remove the drain plug, gasket and drain ATF.

(b) Install a new gasket and drain plug.

4. REMOVE TRANSFER CASE NO.1 PLUG

5. REMOVE TRANSFER DRAIN PLUG

(a) Remove the transfer drain plug, drain gasket and bleed the drain transfer oil.

6. REMOVE FRONT WHEEL

7. REMOVE FRONT DRIVE SHAFT ASSY RH (SEE PAGE 30-21 )

SST 09520-01010, 09520-24010 (09520-32040)

8. REMOVE TRANSFER RH BEARING RETAINER OIL SEAL

REMOVE TRANSFER RH BEARING RETAINER OIL SEAL


(a) Using SST, remove the right bearing retainer oil seal.

SST 09308-00010

NOTICE: Do not damage the oil-seal-fitted surface of the case.

9. INSTALL TRANSFER RH BEARING RETAINER OIL SEAL

 INSTALL TRANSFER RH BEARING RETAINER OIL SEAL


(a) Using SST, drive a new oil seal into the case to the position shown in the illustration.

SST 09223-4601 1

NOTICE: Do not install the oil seal obliquely.

(b) Apply small amount of MP grease to the oil seal lip.

10. INSTALL FRONT DRIVE SHAFT ASSY RH (SEE PAGE 30-21 )

11. INSTALL FRONT WHEEL

12. ADD AUTOMATIC TRANSAXLE FLUID (A/T TRANSAXLE)

13. INSPECT AUTOMATIC TRANSAXLE FLUID (A/T TRANSAXLE) (SEE PAGE 40-2 )

14. INSTALL TRANSFER DRAIN PLUG

(a) Install the drain plug with a new gasket.

15. INSTALL TRANSFER CASE NO.1 PLUG

(a) Supply oil up to the level 0 to 5 mm (0 to 0.1968 in.) down from the lowest end of the plug hole.

Oil quantity: 0.9 L (0.95 US qts, 0.71 lmp.qts)

NOTICE: When supplying oil, be careful to do it slowly.

(b) Install the plug No. 1 with a new gasket.

Torque: 49 NVm (500 kgfVcm, 36 ftVlbf)

16. INSTALL EXHAUST PIPE ASSY FRONT (3MZ-FE ENGINE TYPE) (SEE PAGE 15-5 )

17. INSTALL EXHAUST PIPE ASSY FRONT (2AZ-FE ENGINE TYPE) (SEE PAGE 15-2 )

18. CHECK FOR EXHAUST GAS LEAKS

19. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (SEE PAGE 26-7 )

20. CHECK ABS SPEED SENSOR SIGNAL (SEE PAGE 05-765 )

Transfer oil (4WD)
ADJUSTMENT 1. REMOVE EXHAUST PIPE ASSY FRONT (3MZ-FE ENGINE TYPE) (SEE PAGE 15-5 ) 2. REMOVE EXHAUST PIPE ASSY FRONT (2AZ-FE ENGINE TYPE) (SEE PAGE 15-2 ) 3. INSPECT TRANSFER OIL (a) Remove th ...

Transfer case oil seal (4WD)
REPLACEMENT 1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE (3MZ-FE ENGINE TYPE) (SEE PAGE 14-149 ) 2. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE (2AZ-FE ENGINE TYPE) (SEE PAGE 14-24 ) 3. REMOVE TRANSVERSE E ...

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