Toyota Highlander Service Manual: Replacement
1. DISCONNECT BATTERY NEGATIVE TERMINAL
2. DRAIN BRAKE FLUID
NOTICE: Wash brake fluid off immediately if it adheres to any painted surface.
3. REMOVE BRAKE ACTUATOR WITH BRACKET
(a) Using SST, disconnect the 6 brake tubes from the actuator with bracket.
SST 09023-00101
(b) Use tags or make a memo to identify the places to reconnect.
(c) Pull the lock lever upward.
(d) Disconnect the actuator connector.
(e) Remove the 2 bolts, the nut and the actuator with bracket.
NOTICE: Be careful not to damage the brake tubes and wire harness.
4. REMOVE BRAKE ACTUATOR ASSY
(a) Remove the 2 nuts and the brake actuator assy from the brake actuator bracket.
5. INSTALL BRAKE ACTUATOR ASSY
(a) Install the brake actuator assy with the 2 nuts.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
6. INSTALL BRAKE ACTUATOR WITH BRACKET
(a) Install the actuator with bracket and the 2 bolts and the nut.
Torque: 19 NVm (194 kgfVcm, 14 ftVlbf)
NOTICE: Be careful not to damage the brake tubes and wire harness.
(b) Connect the actuator connector.
(c) Using SST, connect each brake tube to correct positions of the actuator with bracket, as shown in the illustration.
SST 09023-00101
Torque: 15 NVm (155 kgfVcm, 11 ftVlbf)
7. FILL RESERVOIR WITH BRAKE FLUID (SEE PAGE 32-4 )
8. BLEED MASTER CYLINDER (SEE PAGE 32-4 )
SST 09023-00101
9. BLEED BRAKE LINE (SEE PAGE 32-4 )
10. BLEED BRAKE ACTUATOR ASSY (SEE PAGE 32-4 )
11. CHECK BRAKE FLUID LEAKAGE
12. CHECK FLUID LEVEL IN RESERVOIR (SEE PAGE 32-4 )
13. CONNECT BATTERY NEGATIVE TERMINAL
14. PERFORM YAWRATE SENSOR ZERO POINT CALIBRATION (SEE PAGE 05-765 )
15. CHECK BRAKE ACTUATOR WITH HAND-HELD TESTER (SEE PAGE 32-36 )
On-vehicle inspection
1. CONNECT HAND-HELD TESTER:
(a) Connect the hand-held tester to the DLC3.
(b) Start the engine and run at idle.
(c) Select the ACTIVE TEST mode on the hand-held tester.
HINT: Please refer to ...
Speed sensor front LH
REPLACEMENT
HINT:
Use the same procedures for the RH side and LH side.
The procedures listed below are for the LH side.
1. REMOVE FRONT WHEEL
2. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSY L ...
More about Toyota Highlander:
Opening the fuel tank cap
Press the opener switch.
Turn the fuel tank cap slowly to
remove it and hang it on the
back of the fuel filler door.
When the fuel filler door cannot be opened by pressing the inside
switch
Remove the cover inside the luggage
compartment and pull the lever.
...
