Toyota Highlander Service Manual: Rear NO.1 seat ASSY LH (W/O rear NO.2 seat)

COMPONENTS

OVERHAUL

HINT:

• The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included.
• A bolt without a torque specification is shown in the standard bolt chart (see page 03-2 ).

1. REMOVE DECK BOARD SUB-ASSY (See page 76-21 )

2. REMOVE REAR SEAT TRACK BRACKET COVER OUTER

(a) Using a screwdriver, disengage the 4 claws and remove the bracket cover.

HINT: Tape the screwdriver tip before use.

3. REMOVE REAR SEAT TRACK BRACKET COVER INNER

HINT: Use the same procedures described for the bracket cover outer.

4. REMOVE REAR NO.1 SEAT ASSY LH

(a) Using a clip remover, remove the 3 clips.

HINT: Tape the clip remover tip before use.

(b) Remove the bolt holding the fold seat stopper band on the vehicle side.

(c) Remove the headrest.

(d) Remove the 5 bolts and seat.

5. REMOVE REAR SEAT CUSHION MOULDING LH

(a) Remove the 2 screws.

(b) Remove the moulding by pulling it out in the arrow mark direction shown in the illustration.

6. REMOVE REAR SEAT CUSHION MOULDING REAR LH

(a) Remove the 3 screws.

(b) Using a screwdriver, disengage the 3 claws and remove the moulding.

HINT: Tape the screwdriver tip before use.

7. REMOVE REAR SEAT CUSHION ASSY LH

(a) Using a torx) socket wrench (T45), remove the 2 torx) bolts.

(b) Remove the 2 bolts and cushion.

8. REMOVE SEPARATE TYPE REAR SEAT CUSHION COVER

(a) Disengage the hook and remove the cushion cover together with the pad from the cushion.

(b) Remove the hog rings and seat cushion cover.

9. REMOVE TONNEAU COVER HOOK HOLDER

(a) Remove the 2 screws and 2 holders.

10. REMOVE REAR SEATBACK COVER LH

(a) Using a screwdriver, disengage the 4 claws and remove the seatback cover.

HINT: Tape the screwdriver tip before use.

11. REMOVE REAR SEATBACK BOARD CARPET ASSY LH

(a) Remove the 4 clips and seatback board carpet

12. REMOVE REAR SEAT LOCK CONTROL LEVER SUB-ASSY LH

(a) Using a screwdriver, disengage the 2 claws and remove the seat lock control lever cover.

HINT: Tape the screwdriver tip before use.

(b) Remove the 2 screws.

(c) Disconnect the reclining remote control cable and remove the seat lock control lever.

13. REMOVE SEPARATE TYPE REAR SEATBACK COVER

(a) Remove the 2 headrest supports.

(b) Using a clip remover, remove the 2 clips.

(c) Disengage the hook and remove the seatback cover together with the pad from the seatback frame.

(d) Remove the hog rings and seatback cover.

14. REMOVE FOLD SEAT STOPPER BAND ASSY NO.2

(a) Remove the bolt and stopper band on the seat side.

15. DISCONNECT REAR SEAT RECLINING CONTROL NO. 2 CABLE

16. REMOVE REAR SEAT BELT ASSY INNER (See page 61-15 )

17. REMOVE REAR SEAT RECLINING COVER INNER LH

(a) Remove the screw and the reclining cover in the direction indicated by the arrow in the illustration.

18. REMOVE REAR SEATBACK FRAME ASSY LH

(a) Using a torx) socket wrench (T40), remove the 4 torx) bolts and seatback frame.

19. REMOVE RECLINING CONTROL LINK SUB-ASSY LH

(a) Remove the 4 nuts and control link.

20. REMOVE SEAT TRACK STOP PLATE LH

(a) Remove the 2 nuts and stop plate.

21. REMOVE REAR SEATBACK FRAME SUB-ASSY LOWER LH

(a) Outer side: Using a torx) socket wrench (T40), remove the 3 torx) bolts.

(b) Inner side: Using a torx) socket wrench (T55), remove the 2 torx) bolts and seatback frame.

22. REMOVE FOLD SEAT CUSHION FRAME NO.1

(a) Remove the 2 nuts and cushion frame.

23. REMOVE FOLD SEAT CUSHION FRAME NO.2

(a) Remove the 2 nuts and cushion frame.

24. REMOVE REAR SEAT TRACK ADJUSTING HANDLE

(a) Using a screwdriver, push down the handle stopper to disengage the claw with the slide rail in the frontmost position.

Remove the adjusting handle.

25. INSTALL FOLD SEAT CUSHION FRAME NO.1

(a) Install the cushion frame with the 2 nuts.

Torque: 42 NVm (428 kgfVcm, 31 ftVlbf)

26. INSTALL FOLD SEAT CUSHION FRAME NO.2

(a) Install the cushion frame with the 2 nuts.

Torque: 42 NVm (428 kgfVcm, 31 ftVlbf)

27. INSTALL REAR SEATBACK FRAME SUB-ASSY LOWER LH

(a) Outer side: Using a torx) socket wrench (T40), install the 3 torx) bolts.

Torque: 42 NVm (428 kgfVcm, 31 ftVlbf)

(b) Inner side: Using a torx) socket wrench (T55), install the seatback frame with the 2 torx) bolts.

Torque: 42 NVm (428 kgfVcm, 31 ftVlbf)

28. INSTALL REAR SEATBACK FRAME ASSY LH

(a) Using a torx) socket wrench (T40), install the seatback frame with the 4 torx) bolts.

Torque: 42 NVm (428 kgfVcm, 31 ftVlbf)

29. INSTALL SEAT TRACK STOP PLATE LH

(a) Install the stop plate with the 2 nuts.

Torque: 18 NVm (184 kgfVcm, 13 ftVlbf)

30. INSTALL RECLINING CONTROL LINK SUB-ASSY LH

(a) Install the control link with the 4 nuts.

Torque: 42 NVm (428 kgfVcm, 31 ftVlbf)

31. INSTALL REAR SEAT BELT ASSY INNER (See page 61-15 )

32. INSTALL FOLD SEAT STOPPER BAND ASSY NO.2

(a) Install the fold seat stopper band with the bolt.

Torque: 9.0 NVm (92 kgfVcm, 80 in.Vlbf)

33. INSTALL SEPARATE TYPE REAR SEATBACK COVER

(a) Using hog ring pliers, install the seatback cover to the seatback pad with new hog rings.

(b) Install the seatback cover to the seatback frame.

NOTICE:

• Be careful not to damage the cover.
• When installing the hog rings, take care to prevent wrinkles as much as possible.

(c) Install the 2 headrest supports.

34. INSTALL SEPARATE TYPE REAR SEAT CUSHION COVER

(a) Using hog ring pliers, install the cushion cover to the cushion pad with new hog rings.

(b) Install the cushion cover to the cushion frame.

NOTICE:

• Be careful not to damage the cover.
• When installing the hog rings, take care to prevent wrinkles as much as possible.

35. INSTALL REAR SEAT CUSHION ASSY LH (a) Hinge side:

Using a torx) socket wrench (T45), install the seat cushion with the 2 torx) bolts.

Torque: 21 NVm (214 kgfVcm, 15 ftVlbf)

(b) Cushion side: Install the seat cushion with the 2 bolts.

Torque: 18 NVm (184 kgfVcm, 13 ftVlbf)

36. INSTALL REAR NO.1 SEAT ASSY LH

(a) Place the seat in the cabin.

(b) Install the seat with the 5 bolts.

Torque: 36.7 NVm (375 kgfVcm, 27 ftVlbf)

(c) Install the fold seat stopper band with the bolt on the vehicle side.

Torque: 9.0 NVm (92 kgfVcm, 80 in.Vlbf)

(d) Install the headrest.

(e) When sliding the seat, check that both sides of the adjuster lock simultaneously.

HINT: Check that the seat adjuster locks.

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